All Courses

Zaynta chandra × Jr. Instructor × Daffodil Polytechnic Institute × Swarnolata Bhowmik × Md. Zidni Wahid ×
Offset Machine Operation(29521)
Offset machine operation is a critical process in the printing industry, involving several meticulous steps to ensure high-quality results. Initially, the machine is prepared by collecting job information and setting up the machine according to this data. The inking unit is controlled by measuring pH levels, roller hardness, and adjusting the roller gap to regulate ink supply. The feeding unit is then prepared by setting the sucker and blower, adjusting guides, and maintaining the feed board height. Sheet control involves setting various lays, measuring paper thickness, and adjusting the double sheet detector. Plates and blankets are cleaned, prepared, and preserved to ensure quality. During the printing process, the press is made ready, run for production, and cleaned as needed, with strict control over print registration for multi-color jobs. Safety measures are followed meticulously, raw materials are handled carefully, and management plays a crucial role in accident prevention. Finally, the delivery unit is set up by adjusting guides and maintaining the delivery chain gripper. Detailed record-keeping throughout these steps is essential for consistent and high-quality printing outcomes.
Image Carrier Preparation (29641)
Image Carrier preparation refers to the processes and techniques involved in creating the medium on which images will be printed using various printing technologies. The preparation process varies depending on the type of printing method being used, such as relief printing, planographic printing, intaglio printing, and screen printing. Each method requires specific materials, tools, and steps to ensure the quality and accuracy of the printed image.

### Types of Image Carriers and Their Preparation

1. Conventional Relief Printing:
involves preparing block and type forms.
uses materials like rubber and photopolymer plates.
Processes include making line blocks and half-tone blocks and handling photopolymer and rubber plates.

2. Modern Relief Printing:
utilizes digital flexo plates and various digital imaging technologies.
involves the use of digital imagers (DI) and different types of lasers for plate making.

3. Conventional Planographic Printing:
uses lithographic plates and involves the photomechanical process.
requires materials like Ps plates and involves graining processes to prepare the plate surface.

4. Modern Planographic Printing:
employs Employs Computer-to-Plate (CtP) technology and various digital imaging techniques.
includes auto plate exposure, processing of digitally imaged plates, and maintenance of image and non-image areas.

5. Intaglio Printing:
involves materials and equipment for gravure image preparation.
Processes include electroplating gravure cylinders, etching, and engraving.

6. Screen Printing:
utilizes raw materials, tools, and equipment for stencil making.
Methods include direct and indirect stencil making and Computer-to-Screen (CtS) processes.

### Learning Outcomes

**Theoretical:**
Understand image preparation processes for different printing technologies.
Differentiate between various types of image carriers.
Know the raw materials and chemicals used in image preparation.
Solve problems related to image preparation using different printing methods.

**Practical:**
Apply the tools and equipment used in screen printing.
Prepare various types of stencils and print on different substrates.
Operate screen-printing machines and presses.

These processes are essential for ensuring high-quality prints in various printing applications, from commercial printing to specialized artistic productions】.